🌐 Wind Turbine Nacelle Inspection Robot — One-Pager (English Version)
Industrial Robotics for New Energy · Professional Sales Copy
Wind Turbine Nacelle Inspection Robot
High-Safety · Autonomous Operation · Internal Fault Detection for Wind Turbines
This robotic system is designed specifically for wind turbine nacelle internal inspection, reducing the need for manual tower climbing and enhancing the safety and efficiency of wind turbine O&M teams.
With autonomous movement, multi-sensor inspection capabilities, and remote data reporting, the robot is ideal for wind farms in Saudi Arabia and the Middle East where heat, height, and safety risks are critical challenges.
CORE HIGHLIGHTS
- Replaces manual tower-climbing inspection inside the nacelle
- Autonomous or remote-controlled movement along the nacelle interior
- High-definition imaging system for component inspection
- Thermal imaging for early fault detection
- Detects lubricating oil leakage, loose bolts, cable damage
- Real-time data transmission to cloud / O&M platform
- Supports Inspur Cloud AI for automatic defect classification
- Designed to operate in complex heat and vibration environments
APPLICATION SCENARIOS
1. Routine Wind Turbine Nacelle Inspection
- Gearbox
- Generator
- Main shaft
- Brake system
- Electrical wiring
Value: No human entry required; increases inspection frequency while ensuring safety.
2. Fault Diagnosis & Predictive Maintenance
- Detect overheating
- Identify component wear
- Alert on abnormal sound or vibration
Value: Prevents major equipment failures and reduces downtime.
3. Post-Extreme Weather Inspection
- Sandstorms
- High temperature
- Lightning impact
Value: Allows rapid inspection after extreme weather without risking personnel.
TECHNICAL SPECIFICATIONS
| Item | Specification |
|---|---|
| Mobility | Autonomous navigation inside nacelle |
| Imaging | RGB + thermal imaging camera |
| Detection Items | Oil leakage, loose bolts, cable damage, hotspots |
| Communication | WiFi / 4G / Beidou (customizable) |
| Power | Hot-swappable battery |
| Material | High-strength industrial-grade chassis |
| Control Method | Remote control + auto-inspection module |
Full customization available for different turbine manufacturers (e.g. Vestas, Goldwind, GE, Siemens Gamesa).
VALUE TO WIND FARMS
- 90% reduction in dangerous manual nacelle entries
- Enables daily or weekly inspections rather than monthly
- Standardizes data collection
- Compatible with Inspur AI O&M system
- Reduces annual O&M cost and extends turbine lifetime
Wind_Turbine_Nacelle_Inspection_Robot_Specs.pdf
风机机舱巡检机器人 — 一页纸(中文正式版)
风机机舱巡检机器人
高安全性 · 自动化运行 · 风机核心组件内部巡检
本机器人专为 风力发电机组机舱内部巡检而设计,解决传统人工爬塔风险高、效率低、数据不统一的问题。
机器人可在机舱内部自主行走,采集可见光与热成像数据,实时上传至云端,实现 智能巡检 + 故障预警。
核心亮点
- 替代人工爬塔进入机舱巡检
- 自主行走 / 远程控制双模式
- 高清摄像头用于部件状态记录
- 红外热成像识别早期故障
- 检测项目包括:漏油、螺栓松动、电缆损伤、温度异常
- 数据实时回传至 O&M 平台
- 可对接 浪潮 AI 平台自动识别缺陷
- 适应风机内部高温、强震动等复杂环境
典型应用场景
1. 风机例行巡检
- 齿轮箱
- 发电机
- 主轴
- 刹车系统
- 电缆与端子
- *价值:**无需人工进入机舱,大幅提升巡检频率与安全性。
2. 故障诊断与预测性维护
- 热点检测
- 异常磨损
- 振动与噪音预警
- *价值:**提前发现隐患,减少停机损失。
3. 极端天气后的快速巡检
- 风沙
- 高温
- 雷击后检查
- *价值:**避免人员冒险,快速恢复发电能力评估。
技术参数
| 项目 | 参数 |
|---|---|
| 移动方式 | 机舱内部自主导航 |
| 成像系统 | 可见光 + 红外热成像 |
| 可检测内容 | 漏油、螺丝松动、电缆磨损、温度异常 |
| 通信方式 | WiFi / 4G / 北斗(可定制) |
| 电源 | 可热插拔电池 |
| 机体结构 | 工业级合金结构 |
| 控制方式 | 远程操控 + 自动巡检任务 |
为风电场带来的价值
- 将人工爬塔减少 90%
- 巡检频率从“每月一次”提升到“每日或每周”
- 标准化巡检数据,便于 AI 分析
- 可与浪潮平台联动生成巡检报告
- 降低 O&M 成本,延长风机寿命